Tired of boring birth cards? Use 3D printing!

Roman Plaghki, a product developer at Materialise, had one hell of an idea to surprise his sister with the most original birthcards ever: a card with the face of her baby in 3D.

What do you do when your pregnant sister asks you to design a birthcard for her future baby? Roman Plaghki wanted to use all his skills so started thinking about combining 3D printing with regular printing. “After some hard thinking work I finally came up with an idea. I asked my sister to send me an ultrasound where you could see the face of the baby when it was 5 to 6 months old. I uploaded the design up in Mimics and after some designing I finally got the face right to send it to the printer.”

OVEN

He printed 5 faces in polyamide to use it as a mold for his birth cards. “I put the faces under a thin sheet of polystyrene in the (kitchen) oven and used the technique of vacuum forming to create the 3D design.  After hours of work I finally got 120 faces for the birth cards.”

We must say: it looks great! Check out the pictures below.

The 3D print of the baby’s face.

Through the technique of Vacuum forming and 3D printed molds Roman was able to make very light weighted 3D faces.

A whole army of faces.

The final result: an original birth card for little Riaan!

Do you have a project you like to share with the world that’s printed at i.materialise? One adress: tatiana.dewee@materialise.be!